hardingfv32 wrote:n smikle wrote: In fact it is very easy to over design it.
Not if you are concerned with weight. There is no intentional over designing in F1!
Brian
It is still easy to over design it! For example.. You typically design the thickness of an object starting with the area with the highest principal stress - especially an area with high shear stress. you get your base thickness after applying all the factors - like fatigue, corrosion (if metal), surface finish, impact, reliablility and a whole host of other factors... so OK you have designed the thickness for that area of the object.. Now all the other areas can be thinner up to a certain extent - this means you can do many more calcuations and find the minimum thickness for each area OR you can just save time and just use the same thickness throughout. this is an example.. but the principle applies to a lot of real life sceanarios.
Another example, a pressure vessel calculation - you get a tank wall thickness of 0.5mm to make it safe. Would you go out and buy 0.5mm steel or would you just get a 3mm thick steel instead? Because with 0.5mm some unexpected object hits into the side of the tank it's going to dent it. You might even use 3mm, because it allows you to weld on other objects to the tank. So even though 0.5mm can work in theory it is not practical in the real world.
The F1 chassis are very strong. And for practical reasons you need holes in the chassis. the layups are discrete too so 1,2,3,4,5 layers no 1.5 or 1.112 layers. You might want to design the chassis to be resistant against punctures, or heat.
All this other considerations usually make the chassis much much stronger than you would need for just twisting. I think that is why these guys can put so many holes in it.
The holes won't weaken the chassis the same way as steel, because of the matrix nature of carbon fibre. Fractures do not propagate like steel. I do not know exactly how fractures behave in CFRP, but I know it won't tear like steel.