Interesting material about mechanical engineering in F1

All that has to do with the power train, gearbox, clutch, fuels and lubricants, etc. Generally the mechanical side of Formula One.
Post Reply
marcush.
159
Joined: 09 Mar 2004, 16:55

Interesting material about mechanical engineering in F1

Post

some insight about work from Gary Savage of BAR(now Mercedes GP)

Gearbox

http://www.cytec.com/innovation/pdf/Mar ... ne_CEM.pdf

Carbonfibre structure toughening /stress/fracture (also flexure suspension pickups analysis)

http://www.gef.es/Congresos/21/PDF/7-14.pdf
http://www.gef.es/Congresos/24/PDF/3-13.pdf
http://www.speautomotive.com/SPEA_CD/SP ... f/k/K3.pdf

User avatar
747heavy
24
Joined: 06 Jul 2010, 21:45

Re: Interesting material about mechanical engineering in F1

Post

Crash simulation on an F1 racing car front impact structure

http://www.dynamore.de/documents/papers ... B-I-02.pdf
"Make the suspension adjustable and they will adjust it wrong ......
look what they can do to a carburetor in just a few moments of stupidity with a screwdriver."
- Colin Chapman

“Simplicity is the ultimate sophistication.” - Leonardo da Vinci

Belatti
33
Joined: 10 Jul 2007, 21:48
Location: Argentina

Re: Interesting material about mechanical engineering in F1

Post

Thanks Marcush for those CF papers, there is not much that I knew about it and its quite interesting to have something serious to read.
"You need great passion, because everything you do with great pleasure, you do well." -Juan Manuel Fangio

"I have no idols. I admire work, dedication and competence." -Ayrton Senna

User avatar
747heavy
24
Joined: 06 Jul 2010, 21:45

Re: Interesting material about mechanical engineering in F1

Post

Manufacturing and ultimate mechanical performance of carbon fibre-reinforced epoxy composite suspension push-rods for a Formula 1 racing car

http://www.ucd.ie/mecheng/staff_pages/p ... _1999d.pdf

Full-Toroidal Variable Drive Transmission Systems in Mechanical
Hybrid Systems – From Formula 1 to Road Vehicles

http://www.torotrak.com/pdfs/tech_paper ... 202009.pdf

not F1 but maybe still interesting for some forumers:


Design of a Formula Student Race Car Spring-Damper System
http://131.155.54.17/mate/pdfs/11693.pdf

Testing a Formula SAE Racecar on a Seven-Poster Vehicle
Dynamics Simulator
http://www.theoryinpracticeengineering. ... 09v001.pdf

Design, Analysis and Testing of a Formula SAE Car Chassis
http://www.theoryinpracticeengineering. ... 20fsae.pdf

Design of Formula SAE Suspension
http://www.theoryinpracticeengineering. ... wrence.pdf

FSAE Damper Project
To design and build 2 sets of dampers (8 in total) for a FSAE racecar, that will perform better than any available off-the-shelf piece, and run them at the FSAE competition in May 2006.
http://deepblue.lib.umich.edu/bitstream ... report.pdf
"Make the suspension adjustable and they will adjust it wrong ......
look what they can do to a carburetor in just a few moments of stupidity with a screwdriver."
- Colin Chapman

“Simplicity is the ultimate sophistication.” - Leonardo da Vinci

User avatar
747heavy
24
Joined: 06 Jul 2010, 21:45

Re: Interesting material about mechanical engineering in F1

Post

Response Surface Methodology (RSM) and Design of Experiments (DOE)
Applied to Racecar Vehicle Dynamics Simulation and Development
http://www.mscsoftware.com/support/libr ... acecar.pdf

Energy-Absorbing Wheel Tethers for Racecars
http://www.dynalook.com/international-c ... on_4-5.pdf
"Make the suspension adjustable and they will adjust it wrong ......
look what they can do to a carburetor in just a few moments of stupidity with a screwdriver."
- Colin Chapman

“Simplicity is the ultimate sophistication.” - Leonardo da Vinci

marcush.
159
Joined: 09 Mar 2004, 16:55

Re: Interesting material about mechanical engineering in F1

Post

747h..I´m surprised since a long time why pushrods while made of carbonfibre seem to be made from a constant section tube by all teams until now...was carbonfibres advantage not the fact that you could put the material where you need it ? constant section is hardly what you would expect in a pushrod that has to withstand buckling loads and i would imagine a considerable tapering down in section towards the ends should be possible...any commenst on this?

User avatar
747heavy
24
Joined: 06 Jul 2010, 21:45

Re: Interesting material about mechanical engineering in F1

Post

Hi Marcus,

Sorry I dunno - it´s not really my field, but I understand what you want to say.
The way I read the article (just quickly) I think, they talk about tempered in tems of material thickness not so much about cross section area.
Teams could still vary the wall thickness/lay-up of there pushrods without affecting the appearance/look of the component - IMO

I never used, or have seen a composite pushrod in detail, so can´t really comment on it. But even a (some) DTM cars did not used (steel) pushrods with various diameter.
Only very slight variantion towards the ends, maybe that has changed in the last six years, don´t know. I left the series in 2004.
"Make the suspension adjustable and they will adjust it wrong ......
look what they can do to a carburetor in just a few moments of stupidity with a screwdriver."
- Colin Chapman

“Simplicity is the ultimate sophistication.” - Leonardo da Vinci

riff_raff
132
Joined: 24 Dec 2004, 10:18

Re: Interesting material about mechanical engineering in F1

Post

marcush,

Thanks for the links.

Improving the toughness of carbon fiber laminate structures can be accomplished by increasing the interlaminar shear strength. One approach is to replace the epoxy resin with thermoplastic, but it also makes fabrication much more difficult. Another approach is to use stitched plies, or resin infused with carbon nanotubes. Carbon nanotubes are very expensive, but are effective at improving interlaminar shear and open hole compression properties at volume fractions as low as 1 or 2 percent.

riff_raff
"Q: How do you make a small fortune in racing?
A: Start with a large one!"

marcush.
159
Joined: 09 Mar 2004, 16:55

Re: Interesting material about mechanical engineering in F1

Post

747heavy wrote:Hi Marcus,

Sorry I dunno - it´s not really my field, but I understand what you want to say.
The way I read the article (just quickly) I think, they talk about tempered in tems of material thickness not so much about cross section area.
Teams could still vary the wall thickness/lay-up of there pushrods without affecting the appearance/look of the component - IMO

I never used, or have seen a composite pushrod in detail, so can´t really comment on it. But even a (some) DTM cars did not used (steel) pushrods with various diameter.
Only very slight variantion towards the ends, maybe that has changed in the last six years, don´t know. I left the series in 2004.
for the metal type pushrods this is even more striking ,isn´t it? I have seen metal fabricated pushrods with stiffening ribs(stringers)welded iside them (at least I assume they have as you can see the rosebud weld on the surface along the elngth..).
In one of the Gary Savage pieces I found in the web he clearly mentions constant

section push rod with bonded in endpieces from titanium..so I do not even understand why they would not increase material thickness in the bond areatransforming to the tube section...and to improve on buckling resistance the material thickness needed in the centre would be silly if you can easily do that with cross section (form is much more efficient than increase material properties in my book)..and plus you don´t want elasticity coming from a pushrod do you?even if this may give you a bit of security in ultimate failure mode in severe overload conditions (coil bind/hitting suspension stops hard -eg severe overload conditions.)

User avatar
747heavy
24
Joined: 06 Jul 2010, 21:45

Re: Interesting material about mechanical engineering in F1

Post

some info about carbon monocoque chassis

http://members.iinet.net.au/~bushfam/ja ... -Fibre.pdf
"Make the suspension adjustable and they will adjust it wrong ......
look what they can do to a carburetor in just a few moments of stupidity with a screwdriver."
- Colin Chapman

“Simplicity is the ultimate sophistication.” - Leonardo da Vinci

faiza
0
Joined: 11 Apr 2012, 13:42
Contact:

Re: Interesting material about mechanical engineering in F1

Post

Do you think its works?
Last edited by faiza on 12 Apr 2012, 09:06, edited 1 time in total.

hardingfv32
32
Joined: 03 Apr 2011, 19:42

Re: Interesting material about mechanical engineering in F1

Post

Thanks all. Great reference material.

Brian

User avatar
roller
0
Joined: 10 Mar 2012, 16:47

Re: Interesting material about mechanical engineering in F1

Post

A lot of interesting articles to read!!

Thanks!
English is not my native language. Sorry for my mistakes.

Currently i'm collaborating in the design of an alternative suspension moto2. You can find all the information here: http://www.lamoto2.es and my own experience, here http://www.f1-gears.com/showthread.php?t=127

Post Reply